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14.4mm Upward Continuous Casting Machine 4000Mt With Automatic Adjustment

SHANGHAI E&V IMPORT AND EXPORT CO.,LTD
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SHANGHAI E&V IMPORT AND EXPORT CO.,LTD
City: Shanghai
Province/State: Shanghai
Country/Region: China
Tel: 86-573-83679836
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Miss Cherry

14.4mm Upward Continuous Casting Machine 4000Mt With Automatic Adjustment

Brand Name : E&V
Model Number : SYJ0814.4-I3
Place of Origin : China
MOQ : 1set
Supply Ability : 1SET PER MONTH
Delivery Time : 60 DAYS
Packaging Details : standrad packing
color : optional
Yearly Capacity : 4000mt
function : producing copper rod
product size : 14.4mm
material : steel
Model : SYJ0814.4-I3
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14.4mm Upward Continuous Casting Machine 4000Mt With Automatic Adjustment


Feature


1. Energy-saving furnace is used for the upcasting line, which is having a larger power for single inductor, better melting effect, and a longer life. It has won the related patent: ZL 2010.2 0214505.5, ZL 2010.2 0214501.7, ZL 2006.2 0105926.8 ZL 2008.2 0162263.2.


2. The thickness of the furnace is increased, e.g., the furnace for 5000 type is 1.6 meters which is having a better heating preservation effect.


3. Quick lifting device is used for installing and changing the crystallizer, it can be finished within 10 seconds. When water or power supply stops, the crystallizer can be lifted quickly and leave the copper liquid.


i Brief introduction


The upcasting line (unit for shot as here below) is used to produce the long and bright oxygen-free copper rod. The induction melting furnace melt the copper cathode into liquid, the liquid keeps off the air by charcoal or graphite flake in case of be oxidation. The holding furnace keeps the copper liquid temperature in 1150℃±10℃, the casting machine crystallizes the copper liquid in crystallizer quickly, then continuously produces copper rod, then the final product will be finished through the double head take up machine and other accessory equipment.


Main Technology Parameter For Copper Rod Up-casting Machine1



2000MTΦ8mm→Φ14.4mm


2000MTΦ17mm→Φ30mm


3000MTΦ8mm→Φ14.4mm

Main para-meter1Model: SYJ0408-I2Model: SYJ0417-I2Model: SYJ0608-I3
2Yearly capacity:2000mtYearly capacity:2000mtYearly capacity:3000mt
3Furnace structure:300type two- body furnace(1melting furnace,1 holding furnace)Furnace structure:300type two- body furnace(1melting furnace,1 holding furnace)Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)
4Casting strands:4Casting strands:4Casting strands:6
5Casting rod diameter : Φ8mm→Φ14.4mmCasting rod diameter : Φ17mm→Φ30mmCasting rod diameter : Φ8mm→Φ14.4mm
6casting speed:0~3000mm/mincasting speed: 0~1000mm/mincasting speed: 0~3000mm/min
7annual working time:7920hannual working time:7920hannual working time:7920h
8Liquid tracking precision:±2mmLiquid tracking precision:±2mmLiquid tracking precision:±2mm
9

Take-up coil standard:

φ700mm×φ1500mm×800mm

Take-up coil standard:

φ700mm×φ1500mm×800mm

Take-up coil standard:

φ700mm×φ1500mm×800mm

10Copper melting velocity:260kg/hCopper melting velocity:260kg/hCopper melting velocity:380kg/h
11Copper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/ton
12Take-up form: frequency automatic adjustTake-up form: automatic adjustTake-up form: frequency automatic adjust
13Take-up plate driven approach: PLC control, frequency adjust,automatic coilingTake-up plate driven approach: pushed by copper rod,manual adjustingTake-up plate driven approach: PLC control, frequency adjust,automatic coiling
14Material feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoist
15Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
16Rod clamping method:air clampingRod clamping method: manual clampingRod clamping method:air clamping
17Operation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screen
18Total power:150KW AC three-phase 380VTotal power:150KW AC three-phase 380VTotal power:200KW AC three-phase 380V
Price

A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)



Main Technology Parameter For Copper Rod Up-casting Machine2



3000MT Ф17mm→Ф30mm


5000MT Ф8mm→Ф14.4mm


5000MT Ф17mm→Ф30mm

Main

Para-meter

1Model: SYJ0617-I3Model: SYJ1008-I3Model: :SYJ1017-I3
2Yearly capacity:3000mtYearly capacity:5000mtYearly capacity:5000mt
3Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)
4Casting strands:6Casting strands:10Casting strands:10
5

Casting rod diameter :

Ф17mm→Ф30mm

Casting rod diameter :

Ф8mm→Ф14.4mm

Casting rod diameter :

Ф17mm→Ф30mm

6casting speed:0~1000mm/mincasting speed:0~3000mm/mincasting speed:0~1000mm/min
7annual working time:7920hannual working time:7920hannual working time:7920h
8Liquid tracking precision:±2mmLiquid tracking precision:±2mmLiquid tracking precision:±2mm
9

Take-up coil standard:

φ700mm×φ1500mm×800mm

Take-up coil standard:

φ700mm×φ1500mm×800mm

Take-up coil standard:

φ700mm×φ1500mm×800mm

10Copper melting velocity:380kg/hCopper melting velocity:650kg/hCopper melting velocity:650kg/h
11Copper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/ton
12Take-up form: automatic adjustTake-up form: frequency automatic adjustTake-up form: automatic adjust
13Take-up plate driven approach: pushed by copper rod,manual adjustingTake-up plate driven approach: PLC control, frequency adjust,automatic coilingTake-up plate driven approach: pushed by copper rod,manual adjusting
14Material feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoist
15Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
16Rod clamping method:manual clampingRod clamping method:air clampingRod clamping method: manual clamping
17Operation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screen
18Total power:200KW AC three-phase 380VTotal power:240KW AC three-phase 380VTotal power:240KW AC three-phase 380V
Price

A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)



Main Technology Parameter For Copper Rod Up-casting Machine3



8000MTФ8mm→Ф14.4mm


8000MTФ17mm→Ф30mm


10000MTФ8mm→Ф14.4mm

Main para-meter1Model :SYJ1608-I3Model :SYJ1617-I3Model :SYJ2008-I3
2Yearly capacity:8000mtYearly capacity:8000mtYearly capacity:10000mt
3Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)
4Casting strands :16Casting strands :16Casting strands :20
5

Casting diameter:

Ф8mm→Ф14.4mm

Casting diameter:

Ф17mm→Ф30mm

Casting diameter:

Ф8mm→Ф14.4mm

6Casting speed:0~3000mm/minCasting speed :0~1000mm/minCasting speed:0~3000mm/min
7annual working time:7920hannual working time:7920hannual working time:7920h
8Liquid tracking precision:±2mmLiquid tracking precision:±2mmLiquid tracking precision:±2mm
9

Take-up coil standard:

φ700mm×φ1500mm×800mm

Take-up coil standard:

φ700mm×φ1500mm×800mm

Take-up coil standard:

φ700mm×φ1500mm×800mm

10Copper melting velocity:1020kg/hCopper melting velocity:1020kg/hCopper melting velocity:1270kg/h
11Copper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/ton
12Take-up form: frequency automatic adjustTake-up form: automatic adjustTake-up form: frequency automatic adjust
13Take-up plate driven approach: PLC control, frequency adjust,automatic coilingTake-up plate driven approach: pushed by rod, manual adjustingTake-up plate driven approach: PLC control, frequency adjust,automatic coiling
14Material feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoist
15Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
16Rod clamping method: air clampingRod clamping method: manual clampingRod clamping method: air clamping
17Operation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screen
18Total power:400KW AC three-phase 380VTotal power:400KW AC three-phase 380VTotal power:500KW AC three-phase 380V
Price

A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)

A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)

A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


Main Technology Parameter For Copper Rod Up-casting Machine4



10000MTФ17mm→Ф30mm


12000MTФ8mm→Ф14.4mm


12000MTФ17mm→Ф30mm

Main para-meter1Model :SYJ2017-I3Model :SYJ2408-I3Model :SYJ2417-I3
2Yearly capacity:10000mtYearly capacity:12000mtYearly capacity:12000mt
3Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)
4Casting strands:20Casting strands:24Casting strands:24
5

Casting diameter:

Ф17mm→Ф30mm

Casting diameter:

Ф8mm→Ф14.4mm

Casting diameter:

Ф17mm→Ф30mm

6Casting speed :0~1000mm/minCasting speed 0~3000mm/minCasting speed 0~1000mm/min
7annual working time:7920hannual working time:7920hannual working time:7920h
8Liquid tracking precision:±2mmLiquid tracking precision:±2mmLiquid tracking precision:±2mm
9

Take-up coil standard:

φ700mm×φ1500mm×800mm

Take-up coil standard:

φ700mm×φ1500mm×800mm

Take-up coil standard:

φ700mm×φ1500mm×800mm

10Copper melting velocity:1270kg/hCopper melting velocity:1520kg/hCopper melting velocity:1520kg/h
11Copper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/tonCopper melting power consumption:<350kwh/ton
12Take-up form: automatic adjustTake-up form: frequency automatic adjustTake-up form: automatic adjust
13Take-up plate driven approach: pushed by rod ,manual adjustingTake-up plate driven approach: PLC control, frequency adjust,automatic coilingTake-up plate driven approach: pushed by rod ,manual adjusting
14Material feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoistMaterial feeding method:whole piece of electrolytic copper cathode fed by electric hoist
15Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog bletUpward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
16Rod clamping method: manual clampingRod clamping method: air clampingRod clamping method: manual clamping
17Operation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screenOperation interface:date display,servo motor controlled by touch screen
18Total power:500KW AC three-phase 380VTotal power:600KW AC three-phase 380VTotal power:600KW AC three-phase 380V

price

A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)

A price: price negotiable

AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling )

AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)


2. Advantage of the Jiecheng upcasting machine


Energy-saving furnace is used for the upcasting line, which is having a larger power for single inductor, better melting effect, and a longer life. It has won the related patent:ZL 2010.2 0214505.5, ZL 2010.2 0214501.7, ZL 2006.2 0105926.8 ZL 2008. 0162263.2.


The gapless connecting expansion sleeve is used for the traction device, the PLC is used to control the servo motor correctly, and to assure that each order from the PLC is correct and accurate.


High accuracy and low backlash planetary reducer is used to make the freezing time more accurate, thus to increase the crystallzing quality.


The paperless recorder is used and is connected to the manager’s computer. All the temperature records within one month can be checked, through which the controlling of the furnace temperature can be more effective and the rod quality can be increased. (chose when the buyer need)


The thickness of the furnace is increased, e.g., the furnace for 5000 type is 1.6 meters which is having a better heating preservation effect.


Quick lifting device is used for installing and changing the crystallizer, it can be finished within 10 seconds. When water or power supply stops, the crystallizer can be

lifted quickly and leave the copper liquid.



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